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Steel racking, built to your building.

Nine racking and shelving systems manufactured in a dedicated rack plant. Each one is engineered for your loads, your trucks and your clear height, designed to RMI / ANSI MH16.1, and shipped ready to install.

Racking installed, crane rail setPre-commissioning walk-through
The range

Nine systems, one supplier

Choosing a system comes down to four numbers: pallet weight, pallet size, the truck you run and the building height. Pick the one that fits, or let us pick with you.

Heavy Pallet racking

Selective pallet racking

Direct access to every pallet. The default for mixed SKUs and fast turns.

Back-to-back rows of uprights and beams with an aisle between each pair, so a counterbalance or reach truck can pick any pallet without moving another. Beam levels are adjustable on a 2 in pitch, so the rack can be re-pitched when pallet heights change. Uprights, beams and guards are sized to your pallet weight, truck and seismic category.

  • 01Every pallet reachableAny position can be picked from the aisle, which keeps stock control simple.
  • 02Adjustable levelsBeam heights re-planned as products change, no new steel needed.
  • 03Any SKU mixSuits warehouses with many product codes and uneven turnover.
Mixed SKUsFinished goodsCounterbalance or reach trucks4 to 7 levels
Long aisle of selective pallet racking stacked with cartons
Selective racking, five levels
Selective pallet racking storing tires
Tires on selective racking
Wide warehouse of selective racking with a reach truck working
Reach-truck aisles
Heavy High-density

Drive-in racking

The truck drives into the lane. Deep runs of the same product, very few aisles.

Pallets sit on rails running the depth of the block, and the forklift enters the lane to place or pick them. With only one working aisle per block, much more of the floor becomes storage. It fits plants with a small number of SKUs and a lot of pallets of each, such as parent reels, cases of finished tissue or raw material. Lane depth, pallet tolerances and truck clearances are set together at the design stage.

  • 01Deep lanesMany pallets stored one behind the other in a single lane.
  • 02Fewer aislesAisle space converted to pallet positions.
  • 03Rail and arm detailingSupport rails, arms and guides sized to your pallet and load profile.
Few SKUs, high volumeParent reelsCold storesLast in, first out
Drive-in racking block with pallets on rails
Drive-in block
Forklift aisle in front of drive-in racking
Working aisle
Drive-in support rail and bracket detail
Rail bracket
HeavyAuto Semi-automated

Pallet shuttle racking

A radio shuttle carries pallets down deep lanes. Density without driving into the rack.

The forklift sets a pallet at the lane entry and a battery shuttle takes it to the first free position. Trucks never enter the rack, so there is no impact damage, lanes can be deeper and taller, and one truck serves several lanes at once. Shuttles are moved between lanes by the truck, or run a whole block automatically when combined with lifts. Lane length, pallet type, throughput and FIFO or LIFO rules shape the design.

  • 01High pallet densityDeep lanes and tall blocks in the same floor area.
  • 02No truck in the rackFaster cycles and no damage to uprights.
  • 03Scales to automaticAdd lifts and controls to make the block fully automated. See four-way shuttles.
High volume per SKUFIFO or LIFOFreezersUpgrade path to automation
Yellow pallet shuttle on rails inside a racking lane
Shuttle on its rails
Pallet shuttle racking block at an exhibition
Shuttle block
Demonstration pallet shuttle rack with loaded pallets
Lane entry
Heavy Narrow aisle

Very narrow aisle (VNA) racking

Tall racks and 6 ft aisles served by turret or guided trucks. The most pallets per square foot with full access.

Racks are placed close together and run high, with man-up or turret trucks guided by rail or wire down each aisle. You keep direct access to every pallet while using the whole building height. Floor flatness, truck guidance, upright protection and the bracing package are specified together, because at this height the details carry the load.

  • 01Narrow working aislesAisle width set by the truck, often under 6 ft.
  • 02Full heightLevels planned up to the sprinkler and truck lift limits.
  • 03Protected uprightsFootplates, U-guards and corner barriers on every aisle end.
Limited floor areaHigh bay buildingsDirect access neededTurret or man-up trucks
Man-up turret truck working in a narrow racking aisle
Turret truck in the aisle
Long narrow aisle between tall pallet racks
Narrow aisle
Heavy upright base with footplates and a guard rail
Upright base and guard
Heavy Multi-level

Mezzanine racking

Turns ceiling height into extra floors. Storage or picking above, more storage below.

Rack uprights carry a walkable floor, so one building footprint becomes two or three levels. Stairs, handrails, pallet gates and product transfer points are designed into the structure, and column spacing, floor loading and headroom are set by what each level does. Slow movers go up, fast movers stay on the ground floor near dispatch.

  • 01More floors, same roofAdds usable levels without extending the building.
  • 02Zoned by levelDifferent product groups organized on separate floors.
  • 03Safe accessStairs, gates and rails designed to the local building code.
High ceilingsSmall-parts pickingOffice or workspace abovePhased growth
Large two-level mezzanine racking installation in a new warehouse
Two-level mezzanine
Mezzanine floor supported by shelving in a wide warehouse
Rack-supported floor
3D model of a three-level mezzanine with stairs and handrails
Three-level concept
Light Medium duty

Midi rack

Hand-picked storage for cartons and parts that are too heavy for ordinary shelving.

A boltless beam-and-upright system sized between pallet racking and light shelving. Each level takes boxed goods, bins or loose parts on steel or wire decks, and beam heights move to suit the carton. Bays are added or re-divided as stock changes, so it works well for spares stores, kitting areas and backrooms where people pick by hand.

  • 01Medium loadsStronger than shelving, no forklift needed.
  • 02Adjustable beamsLevel spacing matched to carton height.
  • 03Modular baysAdd runs or split bays as the inventory grows.
Spare parts storesHand pickingBackroomsKitting areas
Aisle of medium-duty midi rack shelving with orange beams
Midi rack aisle
Low midi rack bays in a bright storeroom
Storeroom bays
Close view of midi rack uprights and beams
Beam and upright detail
Light Boltless shelving

Steel shelving

Modular bays in five widths for boxed goods, archive cartons and general stores.

Galvanized or painted boltless shelving with shelves that clip in on a 1 in pitch. Bays are 79 in tall and 37 in deep as standard, in five widths, and run as single or back-to-back rows. Dividers, bins and labels organize small parts. When the stock profile changes, shelves move and bays are added without tools.

  • 01Five bay widthsFrom 12 in to 37 in to suit the carton or part.
  • 02Clip-in shelvesLevels reset by hand as product heights change.
  • 03Long service lifeSteel frame built for daily use in stores and workshops.
Archive cartonsSmall partsWorkshopsBack offices
BayWidthDepthHeight
930 × 930 × 200036.6 in36.6 in78.7 in
750 × 930 × 200029.5 in36.6 in78.7 in
590 × 930 × 200023.2 in36.6 in78.7 in
430 × 930 × 200016.9 in36.6 in78.7 in
310 × 930 × 200012.2 in36.6 in78.7 in

Standard bay sizes shown in millimeters (metric manufacturing) with the inch equivalent. Other heights and depths on request.

Rows of grey boltless steel shelving in a warehouse
Shelving rows
Single bay of steel shelving, 37 in wide
37 in bay
Single bay of steel shelving, 30 in wide
30 in bay
Light Light duty

Light rack shelving

Open rack shelving for small, light items picked by hand.

Light-duty rack with adjustable shelf levels for small boxes, components and documents. Bays come in several widths, depths and heights and extend by adding modules. Bin boxes, dividers and labeling keep product families separate, so staff find stock fast and the shelf volume is used, not wasted.

  • 01Small-item storageOrganized shelf space for boxes and loose parts.
  • 02Easy to extendNew modules added as the range grows.
  • 03Quick hand accessFast movers at ergonomic heights, slow movers higher up.
Small partsRetail backroomsLabsLight inventories
Rows of blue and red light-duty shelving
Light shelving
Steel archive shelving in a records room
Records room
Multi-tier shelving with walkways
Multi-tier option
Light Compact archive

Mobile shelving

Shelving blocks roll on floor rails, so only one aisle is open at a time.

Shelving units ride on carriages over floor-mounted rails and move by hand wheel or motor. Instead of a fixed aisle between every pair of rows there is one moving aisle, which roughly doubles the capacity of an archive or stockroom. Floor levelling, rail layout and how often each block is opened are planned together, and heavily used files go in the blocks nearest the entrance.

  • 01Half the aisle spaceFixed aisles replaced by one moving aisle.
  • 02Controlled accessOnly the block in use is open; the rest stays closed.
  • 03Any shelf layoutFiles, boxes, samples or parts on the same carriages.
Records and archivesSample librariesPharmacies and labsTight rooms
Dark aisle between tall mobile shelving blocks
Mobile archive aisle
Floor rail and carriage system for mobile shelving
Rails and carriages
3D view of a mobile shelving unit on a carriage
Carriage unit
What it is made of

Components and protection

Every system is assembled from the same engineered family of beams, uprights, decks and guards, so spares and extensions are always available.

NPI beam

NPI beam

Rolled step beam for pallet and decked levels.

CC beam

CC beam

Double-C box section beam for heavier spans.

Box beam

Box beam

Closed box beam for the highest capacities.

Wire deck

Wire deck

Waterfall wire mesh decking for cartons and sprinkler flow-through.

Footplate

Footplate

Base plate for anchoring uprights to the slab.

U-guard

U-guard

Upright guard on aisle ends and lane entries.

Corner guard

Corner guard

Heavy corner barrier for truck turning points.

Bracing

Bracing

Diagonal and horizontal bracing profiles for the frames.

Full range and where each fits

SystemClassWhere it fits
Selective pallet rackingHeavyDirect access to every pallet. The default for mixed SKUs and fast turns.
Double-deep pallet rackingHeavySelective racking two pallets deep for fewer aisles. Works with reach trucks.
Very narrow aisle (VNA)HeavyTight aisles served by turret or guided trucks for more pallets per square foot.
Drive-in rackingHeavyTrucks drive into the lane. High density for deep runs of the same product.
Pallet shuttle rackingHeavyAutoA shuttle carries pallets down deep lanes. Dense storage without driving into the rack.
Four-way shuttle systemHeavyAutoShuttles that move in four directions across a block, with lifts for multi-level fully automated storage.
Cantilever rackingHeavyArms with no front posts for long or bulky loads: reels, pipe, lumber, sheet.
Mezzanine rackingHeavyAdds walkable floors inside your existing building height.
Pallet AS/RSHeavyAutoSoftware-controlled stacker cranes store and retrieve pallets around the clock.
Midi rackLightHand-picked storage for cartons and parts too heavy for shelving.
Steel shelvingLightBoltless bays in five widths for boxed goods and general stores.
Light rack shelvingLightOpen shelving for small, light items picked by hand.
Mobile shelvingLightRolling archive blocks with one moving aisle, for records and samples.
Mini-load AS/RSLightAutoAutomated storage for totes and cartons, driven by warehouse software.

Site survey, layout drawings, stamped calculations and installation support are included on racking projects. See the codes we design to.

Send us a floor plan

Pallet size and weight, truck type, clear height and your site's seismic category. We come back with a layout, a pallet count and a price.